Trojan Online Vacuum System (TOVS Series)


  • TOVS
  • : Trojan Online Vacuum System

     

    Designed for long term, unattended operation on energised transformers, the TOVS uses a combination of varying levels of heat & vacuum to reduce gases and moisture in the oil and cellulose insulation to very low levels.

     

    The TOVS is simple to use, has numerous interlocked safety features, and includes remote monitoring & communications as standard.

     

    Typically used as a portable piece of equipment on a stand or trailer, the TOVS can be used on a number of transformers annually.

     

    Features – asset management

     

    Accurate on-line water contamination Analysis

    Understand the real oil / cellulose dielectric risk

    Remove water in the insulation cellulose to exact levels

    Reduce gas levels to below 0.15% by volume

    Extend the natural life of the cellulose insulation and the transformer

    Reduce operating costs

     

    Features – using the TOVS

     

    Connect to and leave unattended on energised transformers

    Automated Commissioning cycle with screen prompting

    Analysis Cycle to confirm water contamination levels

    Water Removal Cycle –moisture removal to very low levels (selectable heating)

    Degassing Cycle – gas removal with heating added (selectable)

    Automated decommissioning cycle at removal

    Very easy and safe to use

     

    The Trojan Online Vacuum System (TOVS) can be safely connected to and left to operate unattended on any size energised transformer main tank. It provides a safe and cost effective solution for accurate water contamination analysis, water in cellulose reduction and gas from oil removal. With a sound history of reliability and many fail safe features, the TOVS provides transformer owners with an economical and effective alternative to current methods.

     

    The TOVS is a portable system that uses a well proven vacuum & oil heating process for the following applications:

     

    Removal of moisture, gases & particulate from the oil & insulating cellulose on energised transformers

    Processing oil in bulk storage tanks

    Filling or emptying power transformers

    Operators find them simple and very easy to use, with screen prompting and colour coded valves. The TOVS requires minimal ongoing maintenance, and has a proven history of safe, unattended operation.

     

    Typical performance specifications:

    Water removal – from 50ppm to < 3ppm

    Gas removal – from fully saturated with air (10% to 12% by volume) to <0.15% by volume

    Particles – 1 micron @ Beta 1000. Cartridge filters are used for ease of replacement, no loss of oil when changing and low cost of replacement

    Dielectric strength – Improvement of new oil to exceed 70Kv

    Oil Heating (optional) – is by low watt density to prevent heat degradation of the oil. Elements are sheathed in tubes to provide uniform heating of oil.

     

    Standard Features include:

    Water in oil sensor on inlet oil line

    Automatic shutdown & isolation from the transformer

    Numerous interlocked safety features

    Flow rate control

    Remote monitoring, operation & data download

    Touch screen PLC control & prompting

    Single or three Phase options

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